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Conformal coating consultancy services covering troubleshooting, process optimisation, benchmarking, NPI support and ongoing technical support

Conformal Coating Consultancy & Process Support


Troubleshooting, Process Optimisation & Benchmarking

SCH Services Ltd delivers expert conformal coating consultancy across liquid, nano, and Parylene coating processes. We support manufacturers at every stage β€” from material selection and new product introduction (NPI) through to troubleshooting, process optimisation, and formal benchmarking.

With over 25 years of hands-on industry experience, our consultancy is grounded in real production environments across aerospace, automotive, medical, defence, and industrial electronics. Clients rely on SCH to improve coating reliability, increase yield, strengthen compliance, and resolve complex coating challenges quickly and decisively.

For wider support including equipment, services, and training, explore our Conformal Coating Solutions and Inspection Training resources.

Our Conformal Coating Consultancy Services

Troubleshooting & Defect Resolution

We provide rapid, structured support for coating defects including adhesion failure, bubbles, contamination, de-wetting, and cure-related issues. Our troubleshooting approach aligns with IPC-A-610, IPC-CC-830, and ISO 9001, ensuring solutions are technically robust and audit-ready.

For common defect mechanisms and corrective actions, visit our Conformal Coating Defects Hub.

Process Optimisation

Our optimisation services focus on improving yield, repeatability, and throughput. This includes process tuning, equipment calibration, material compatibility checks, and verification of application and cure parameters.

If you are installing, upgrading, or validating equipment, view our Support Equipment solutions.

Benchmarking & Compliance Review

We benchmark coating processes against IPC standards, ISO 9001, and recognised global best practices to identify risk, variation, and improvement opportunities.

Benchmarking programmes can be paired with Inspection Training to ensure consistent interpretation, inspection discipline, and long-term process control.

New Product Introduction (NPI)

We support the seamless integration of conformal coating into new product launches, covering coating selection, process qualification, documentation, and inspection strategy. Our consultancy ensures coating requirements are correctly embedded from day one.

For end-to-end implementation, see Conformal Coating Solutions.

Ongoing Support Packages

  • Remote or onsite troubleshooting support
  • Regular process optimisation and audits
  • Compliance validation and technical documentation
  • Expert guidance on new materials, equipment, and coating technologies

Where outsourcing is preferred, explore our Subcontract Coating Services.

Why Choose SCH Services?

Partnering with SCH Services gives you access to a fully integrated platform covering Conformal Coating, Parylene, and ProShieldESD solutions, supported by equipment, materials, and training β€” all delivered by engineers with decades of real-world coating experience.

  • ✈️ 25+ Years of Expertise – Trusted specialists across aerospace, medical, defence, automotive, and electronics manufacturing.
  • πŸ› οΈ End-to-End Capability – From coating selection and masking strategy to inspection, rework, and ESD-safe solutions.
  • πŸ“ˆ Scalable Support – Consultancy and capacity that adapts from prototypes through to high-volume production.
  • 🌍 Global Reach – Technical support and supply coverage across Europe, North America, and Asia.
  • βœ… Proven Reliability – A reputation built on quality, consistency, and long-term customer trust.

πŸ“ž Call: +44 (0)1226 249019 Β | βœ‰ Email: sales@schservices.comΒ  | Β πŸ’¬ Contact Us β€Ί

Five key facts about using fluoropolymer Nano-coatings for protecting printed circuit boards


June15-3

  1. A Nano-coating is hydrophobic. It repels water from the surface of the circuit board and water will not wet the circuit.
  2. The Nano-coatings are extremely thin (<2um). They are very different to traditional conformal coatings.
  3. Nano-coatings do not require masking. The circuit board can be completely submerged in the liquid with no masking applied without damaging components.
  4. They have excellent chemical resistance due its fluorine bonds. The Nano-coatings are perfect to protect against chemical attack.
  5. Using a Nano-coating is a fast simple process. The coating can be dipped quickly, without masking, and the coating dries extremely fast.

Want to find out more about Nano-coatings?

Contact us to discuss your needs and let us explain how we can help you. Or, read more on Nano-coating technology for protecting circuit boards now.

Find out how we can help you with your conformal coating process now.

Contact usΒ  now.

How thick should I apply my conformal coating?


So, a question I am regularly asked is,“What is a good conformal coating thickness for my printed circuit board?”

Well, the simple answer is thick enough so the conformal coating works and protects the circuit board. But not too thick as this can cause problems for the circuit board in the long term.

After all, the performance of the conformal coating is dependent on the material applied. But, it is possible to quantify this a little more.


Help for determining the right conformal coating thickness

First off it’s probably best to use guidelines from International Standards like IPC A 610. These standards specify the conformal coating thickness based upon the generic material types like acrylics, polyurethanes, and silicones. Further, you can also reference this data against the material manufacturers technical recommendations.

Combining these two pieces of information should give you a target range for a suitable thickness. However, ultimately, the coating thickness is down to the user.

How you decide if the conformal coating thickness is good enough is up to you. Too thin and you will not protect the circuit as effectively as you may need. Too thick and you could have reliability issues in the future. So, monitor your conformal coating thickness with care.
How you decide if the conformal coating thickness is good enough is up to you. Too thin and you will not protect the circuit as effectively as you may need. Too thick and you could have reliability issues in the future. So, monitor your conformal coating thickness with care.

So what do the IPC Standards recommend when considering coating thickness?

The IPC A 610 standard defines ideal thickness values as:

  • Acrylic: 30-130ΞΌm
  • Polyurethane: 30-130ΞΌm
  • Silicone: 50-210ΞΌm

However, this is not the end of the story. Using the target coating thicknesses as an absolute value can be problematic.

The reality is that the thickness will vary massively across the circuit board due to many factors including the surface tension of the liquid, the surface energy of the board surface, the design of the board, the material properties and the application method used.

So, there may be areas on the board that could fall outside of the range where the coating thickness will be less or more than the ideal values. Therefore, it is highly recommended that the range should be considered as an average value across the board for the conformal coating thickness.

In fact, the IPC go further and suggest using flat test coupons coated in the same way as the process you use for the circuit boards. Then, these test coupons are measured against the standards. In the end how you decide if the coating thickness is good enough is up to you.

Too thin and you will not protect the circuit as effectively as you may need. Too thick and you could have reliability issues in the future. Β So, monitor your conformal coating with care.

Learn more about the different methods for measuring the thickness of conformal coating here. Find out more about conformal coating thickness targets and how they are defined by chemistry and function through our knowledge hub.


Need to know more about measuring conformal coating thickness in your application process?

Contact us now and we can discuss how we can help you. Or, give us a call at (+44) 1226 249019 or email your inquiries at sales@schservices.com

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Conformal Coating UK

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