Introduction to ProShield ESD

ProShield ESD represents a revolutionary step forward in static electricity control. Built on novel 100% conductive polymer technology, it delivers permanent static dissipation properties, ensuring reliability and consistency unmatched by traditional coatings. Designed for industries requiring precise charge control, ProShield ESD eliminates the degradation and reapplication needs typical of older solutions, setting a new benchmark in anti-static, ESD, and conductive coatings.


Key Features

ProShield ESD stands apart with its groundbreaking technology and exceptional performance:

  • Permanent Properties: Delivers anti-static, ESD, and conductive functionalities that never degrade over time.
  • Homogeneous Formulation: Ensures consistent conductivity without fillers like metals or carbon.
  • Eco-Friendly Innovation: Low VOC and RoHS-compliant formulations for sustainable use.
  • Enhanced Durability: Withstands wear, UV exposure, and harsh conditions, making it ideal for demanding applications.
  • Versatile Substrate Compatibility: Effective on polypropylene composites, EVA foam, concrete, cardboard, and other materials.
  • Tailored Resistivity Ranges: Available in customised formulations:
    • Anti-Static: 10⁹–10¹² ohms for dissipating static charges.
    • ESD: 10⁶–10⁹ ohms to protect sensitive electronics.
    • Conductive: Below 10⁶ ohms for high-performance conductivity.

What Makes ProShield ESD Unique?

  1. Permanent Static Control: Unlike traditional coatings that degrade over time, ProShield ESD retains its anti-static, ESD, and conductive properties for the entire lifecycle of the coating.
  2. Homogeneous Conductivity: The fully homogeneous conductive polymer ensures consistent performance without filler clustering or degradation.
  3. Eco-Friendly Formulation: ProShield ESD is RoHS-compliant, low in VOC emissions, and safe for both the environment and workers.
  4. Tailored Resistivity Ranges: Customised solutions to meet various industrial requirements:
  • Anti-Static: 10⁹–10¹² ohms for dissipative surfaces.
  • ESD: 10⁶–10⁹ ohms for sensitive electronic protection.
  • Conductive: Below 10⁶ ohms for high conductivity applications.

How ProShield ESD Works

ProShield ESD’s conductive polymer matrix provides seamless electron flow across its surface, ensuring reliable static dissipation in diverse environments:

  • Anti-Static Applications: Prevent static buildup by safely neutralising charges.
  • ESD Applications: Protect sensitive electronics like PCBs and medical devices.
  • Conductive Applications: Facilitate efficient charge transfer for specialised needs.

Comparison with Other ESD Technologies

Feature ProShield ESD Traditional ESD Coatings Filler-Based Coatings (Metal/Carbon) PEDOT Coatings
Technology Base Novel 100% Conductive Polymer Typically polymer blends with filler additives Rely on metals or carbon fillers for conductivity Conductive polymer (PEDOT)
Performance Durability Permanent, no degradation over time Performance reduces with environmental exposure Loses conductivity as fillers degrade or oxidise Reliable, but may degrade under extreme UV or humidity
Homogeneity Fully homogeneous, ensuring consistent performance Non-uniform; filler dispersion issues Non-uniform; filler clustering affects conductivity Relatively homogeneous but sensitive to moisture
Eco-Friendliness Low VOC, RoHS-compliant, sustainable May contain hazardous additives Hazardous; potential heavy metal contamination Moderate VOC, better eco-compliance than fillers
Resistivity Range Tailored for Anti-Static (10⁹–10¹²), ESD (10⁶–10⁹), and Conductive (<10⁶) Typically limited to specific ranges, often not customisable Broad range but inconsistent over time Narrower range but suitable for ESD applications
Application Versatility Compatible with polypropylene composites, EVA foam, concrete, cardboard, and more Limited to certain industrial applications Substrate limitations due to filler requirements Moderate; performs well on polar substrates
Adhesion to Polypropylene Excellent adhesion to non-polar, challenging surfaces Weak without extensive surface preparation Moderate; depends on filler dispersion Limited adhesion to non-polar substrates like polypropylene
Ease of Application Simple, standard methods (spray, brush, dip) May require specialised equipment or multi-step processes Often requires specialised application tools Requires precise environmental controls during application
Cost-Effectiveness Lower lifecycle cost (no reapplications, longer lifespan) Frequent reapplications needed, increasing long-term costs Initial cost low, but reapplications required High initial cost; moderate long-term cost-effectiveness

Benefits of ProShield ESD Technology

  • Durability Under Extreme Conditions: Withstands wear, UV exposure, and environmental stress without losing performance.
  • Wide Compatibility: Adheres seamlessly to polypropylene composites, EVA foam, concrete, cardboard, and other materials.
  • Cost-Effectiveness: Lower lifecycle costs due to its permanent performance and no need for reapplications.

Research & Development

ProShield ESD is the result of continuous R&D efforts aimed at innovating static control technology. Current advancements focus on:

  • Enhancing adhesion to challenging substrates.
  • Developing next-generation formulations for broader applications.

Expanding eco-friendly practices to comply with evolving global standards.


Call to Action: “ProShield ESD represents the pinnacle of static control technology. Explore our innovation and see how it outperforms conventional solutions.”

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PRODUCTS PAGES

LIST OF PRODUCTS PART CODES FOR OUR IDEA

Sl # Coating Type # Parts Substrate Version Part Code A Resistance Final Part Code A+B Resistivity
1 Solvent-Based 1 Polypropylene 1 1PP1 AntiStatic 1PP1/AS 10^8, 10^9
2 ESD 1PP1/ESD 10^6, 10^7
3 Conductive 1PP1/CD 10^3, 10^4, 10^5
4 Water-Based W Paper-Based 1 WPB1 AntiStatic WPB1/AS 10^8, 10^9
5 ESD WPB1/ESD 10^6, 10^7
6 Conductive WPB1/CD 10^3, 10^4, 10^5
7 Solvent-Based 1 EVA Foam 1 1EF1 AntiStatic 1EF1/AS 10^8, 10^9
8 ESD 1EF1/ESD 10^6, 10^7
9 Conductive 1EF1/CD 10^3, 10^4, 10^5
10 Two-Part 2 Flooring 1 2FL1 AntiStatic 2FL1/AS 10^8, 10^9
11 ESD 2FL1/ESD 10^6, 10^7
12 Conductive 2FL1/CD 10^3, 10^4, 10^5

 


Electronics Industry

  • PCB protection:
    ProShield ESD coatings provide critical protection for printed circuit boards (PCBs) by preventing damage from electrostatic discharge. This ensures reliable performance and longevity, making them essential for use in electronics manufacturing and assembly processes.
  • Coatings for connectors, housings, and enclosures:
    Static discharge can cause malfunctions in connectors and enclosures. ProShield ESD coatings prevent this by ensuring static-free operation, improving durability and protecting sensitive internal components.
  • ESD-safe workstations and assembly areas:
    ProShield ESD creates static-free environments in workstations and assembly lines. These coatings safeguard electronic devices and ensure worker safety, leading to more efficient and secure operations.

Automotive Industry

  • Interior components: dashboards, trims, and control panels:
    ProShield ESD coatings prevent static accumulation on interior automotive parts such as dashboards, trims, and control panels. This improves durability, reduces wear, and ensures user safety during vehicle operation.
  • Wiring harness insulation for static protection:
    Insulating wiring harnesses with ProShield ESD coatings prevents static interference with a vehicle’s electrical systems. This ensures reliable functionality in modern cars with advanced electronic systems.
  • Exterior parts prone to static buildup:
    ProShield ESD protects exterior components like side mirrors and door handles from static buildup caused by environmental exposure, ensuring passenger safety and extending the lifespan of these parts.

Aerospace Industry

  • Composite materials in aircraft structures:
    ProShield ESD prevents static buildup in composite materials used in aircraft construction. This ensures the integrity and safety of these materials, particularly in high-altitude environments where static discharge risks are greater.
  • Anti-static solutions for cockpit controls and instrument panels:
    Static-free cockpit controls are essential for reliable flight operations. ProShield ESD coatings eliminate static interference, enhancing both safety and performance.
  • Static protection for sensitive equipment in cargo areas:
    Cargo areas often contain delicate electronic equipment. ProShield ESD provides robust static control, ensuring that these items remain safe during transport.

Packaging and Logistics

  • Anti-static cardboard and paper packaging:
    ProShield ESD coatings add a layer of protection to cardboard and paper packaging, preventing static discharge that could damage sensitive items during transit.
  • Foam inserts for electronic goods:
    Static-free foam inserts coated with ProShield ESD ensure that electronic components are cushioned and protected from static damage while being transported or stored.

Protective coatings for storage crates and containers:

ProShield ESD coatings safeguard storage crates and containers, providing long-lasting static protection for sensitive goods over extended periods of storage or transit.


Industrial Flooring

  • Warehousing and manufacturing facilities:
    ProShield ESD coatings on industrial floors eliminate static buildup in high-traffic areas, ensuring the safety of workers and the protection of sensitive equipment.
  • Cleanrooms in electronics and pharmaceutical industries:
    Static-free flooring is a critical requirement in cleanrooms. ProShield ESD ensures compliance with stringent standards, maintaining sterility and static control.
  • High-traffic zones prone to static discharge:
    In areas with constant movement, ProShield ESD coatings provide durable static control, reducing the risk of static discharge and ensuring operational safety.

Healthcare and Medical Devices

  • Coatings for medical device housings:
    ProShield ESD protects medical device housings from static discharge, ensuring their reliability and performance in critical healthcare settings.
  • Anti-static flooring in operating theatres and cleanrooms:
    Operating theatres and cleanrooms require static-free floors to maintain sterility. ProShield ESD coatings meet these needs, ensuring safety and cleanliness in medical environments.
  • ESD-safe coatings for diagnostic and monitoring equipment:
    ProShield ESD enhances the performance of diagnostic and monitoring equipment by preventing static interference, ensuring accurate results and consistent operation.

Consumer Electronics and Appliances

  • Coatings for laptop and smartphone housings:
    ProShield ESD coatings protect the external surfaces of laptops and smartphones, reducing static buildup and extending the lifespan of these devices.
  • Static-safe enclosures for televisions and gaming devices:
    Static-free enclosures ensure that televisions and gaming devices remain safe from static-induced damage, improving reliability and user safety.

Protective layers for internal electronic components:

ProShield ESD coatings safeguard internal electronic components from static discharge, ensuring the long-term performance of consumer electronics.


Retail and E-Commerce

  • Anti-static coatings for retail shelving units:
    ProShield ESD ensures that retail shelving units are free from static buildup, creating a clean and safe environment for showcasing sensitive products.
  • Protective coatings for e-commerce packaging:
    ProShield ESD coatings protect e-commerce packaging from static discharge, ensuring that delicate goods reach customers in perfect condition.
  • Static-free surfaces for product displays:
    Static-free product displays reduce dust accumulation and prevent interference with electronic devices, providing a polished and professional appearance in retail settings.

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